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AI sorting technology unlocks gold mining in tailings
Apr 25, 2025As the global gold industry faces the depletion of high-grade veins and rising mining costs, a resource development model driven by technological innovation is reshaping the industry landscape. From deep mines in the hinterland of Africa to abandoned tailings ponds in South America, from the traditional extensive model of "mining the rich and abandoning the poor" to the precise development of "returning every grain to the warehouse", the gold mining industry is undergoing an unprecedented transformation. This change is not only about a breakthrough in economic benefits, but also a profound exploration of sustainable resource utilization and ecological balance.
1. Crisis and Opportunity: The Crossroads of Gold Mining
As a global hard currency and industrial raw material, the history of gold mining has always been accompanied by the pursuit of high-grade veins. However, in the past decade, the global reserves of high-grade gold mines (average grade ≥3 grams/ton) have dropped by 40%, and the cost of traditional mine mining has increased at an average annual rate of 6%. When the industry fell into the dilemma of "the more resources are mined, the poorer they are, and the higher the cost is", an overlooked treasure gradually surfaced - the world's approximately 50 billion tons of low-grade ore (0.3-1 g/ton) and historical tailings still contain more than 12,000 tons of gold, equivalent to the world's gold production for 8 years.
These low-grade resources have long been regarded as "economic waste rock", and the core crux lies in the limitations of traditional mineral processing technology. Taking cyanide leaching as an example, its processing cost is inversely proportional to the ore grade: when the ore grade is less than 1 gram/ton, the production cost of each ounce of gold may exceed US$1,800, and the gold price has long hovered in the range of US$1,200-1,500 before 2020, which directly determined the "death penalty" of these resources. However, the soaring gold price completely rewrote this rule after 2020 - the international gold price has risen from US$1,200/ounce to a high of US$2,400, tearing a value crack for the development of low-grade resources.
The World Gold Council's calculations show that if the mining cut-off grade is lowered from 1 g/ton to 0.5 g/ton, the global recoverable gold resources will surge by 300%. Behind this figure is the precise resonance of technological breakthroughs and market demand: when the gold price breaks through the critical point of the traditional economic model, the ore that was once regarded as "chicken ribs" begins to release amazing value potential.
2. Technological breakthrough: from "economic waste rock" to "strategic resource"
In the context of the industry standard dropping to 0.5g/t, the traditional crushing-leaching process has been unable to cope with the economic challenges of low-grade ores. For example, a mine in the Democratic Republic of the Congo in Africa was once judged to be "worthless" due to its average grade of 0.6 g/ton. Under the traditional crushing-leaching process, the processing cost of a ton of ore is as high as US$45. Calculated at a gold price of US$1,800, the marginal profit per ounce of gold is less than US$50. However, if the ore grade is raised to 1 gram/ton by introducing pre-sorting technology, the cost per ton of ore can be reduced to US$28, and the profit margin can be increased to 2.3 times the industry average.
The key to this transformation lies in the breakthrough of resource pre-enrichment technology:
Reconstruction of economies of scale: By discarding 30-60% of worthless gangue, the processing volume of the dressing system is reduced by 40%-60%, directly reducing energy consumption and reagent consumption;
Activation of tailings value: Secondary sorting of historical tailings, the recovery rate jumped from less than 20% to more than 65%, which is equivalent to rebuilding a medium-sized gold mine from the "waste pile";
Cost structure optimization: The investment in the construction of the dressing plant is reduced by 40%, and the production cost per ounce of gold is reduced by 18%-25%, making the development of 0.5 gram/ton ore commercially feasible for the first time.
Even more revolutionary is that when the ore grade is further reduced to 0.3 grams/ton, traditional physical sorting technology has been unable to cope with the challenge of mineral identification at the microscopic scale. At this time, artificial intelligence sorting technology began to show its disruptive value - through the integration of hyperspectral imaging, multi-dimensional feature modeling and deep learning algorithms, a system for identifying the associated state and surface features of gold mines was constructed to achieve pre-selection, discarding and enrichment of gold mines.
3. Micro revolution: How AI redefines "ore"
The geological occurrence of gold determines the complexity of sorting technology. In quartz vein deposits, gold minerals are often encapsulated in quartz matrix as micron-sized particles; in pyrite-associated ores, gold is closely associated with pyrite and arsenopyrite; and in altered rock-type ore bodies, gold is hidden in sericitization and silicification alteration zones, mixed with surrounding rocks such as chlorite and calcite. The "indiscriminate attack" mode of traditional mineral processing technology is often inefficient and costly in these complex scenarios.
MINGDER Optoelectronics' solutions directly hit the essence of geology:
Quartz vein ore: Through AI to identify the growth patterns of quartz crystals and the distribution patterns of metal minerals, 50%-65% of pure quartz matrix is accurately discarded, and the tailings grade is increased from 0.3 g/ton to more than 0.5 g/ton, directly meeting the existing industrial mining requirements;
Pyrite associated ore: Using the spectral feature differences of pyrite and arsenopyrite, a "gold-sulfur" symbiotic model is established to directly capture gold-containing sulfides in the sorting process, and the target mineral recovery rate is increased to 88%;
Altered rock type ore body: Based on the calibration of the degree of mineral alteration, surrounding rocks such as chlorite and calcite are automatically removed, reducing the energy consumption per ton of ore processing by 47%, while reducing the amount of tailings generated by 40%.
This technical closed loop of "digitalization of geological features-intelligent sorting decisions-maximization of resource value" is essentially a reverse engineering of the formation law of ore deposits. When the algorithm can interpret the traces of geological action, each piece of ore becomes a unique data unit, and the sorting machine becomes a "mineral translator" to convert geological language into economic value.
4. Green awakening: from resource plunder to ecological symbiosis
Technological breakthroughs not only bring about the reconstruction of economic accounts, but also give rise to the evolution of mining technology. This change is reshaping the basic logic of the industry:
Development model: from "predatory mining" to "resource full life cycle management", the service life of the mine is extended by 2-3 times;
Operation logic: from "extensive processing" to "precision sniping of minerals", the comprehensive utilization rate of resources is increased to more than 85%;
Circular development: from "environmental consumption" to "ecological restoration synergy", creating a new paradigm of "mining is restoration".
5. Future vision: the revelation of sustainable mining
The development of AI sorting machines has given rise to a more efficient, cleaner and smarter development model for gold ore dressing technology. When 0.3 grams of gold in every ton of ore can generate value, and when every tailings pond becomes the starting point for resource regeneration, technological breakthroughs can not only awaken dormant resources and promote the direction of sustainable development of the mining industry, but also reshape the symbiotic relationship between humans and mineral resources, and submit an answer sheet that combines economic rationality and ecological wisdom for the sustainable development of the mining industry. At the same time, technological innovation that respects geological laws is the ultimate key to unlocking the treasure house of resources.